Art. No. 10 11 24

ConVecut®24 for aluminium staggered teeth

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Description

ConVecut24 - A Solid Carbide End Mill with opposing flute helix, for free standing walls/flanges, unsupported bases, general thin featured components and extruded profiles.

In the milling machining process, all thin featured components are subject to the possibility of `Machining Induced Vibrations’ commonly known as `Chatter’. ConVecut24 is primarily intended to combat this problem and at the same time, to reduce the `Screw in’ effect when machining bases.

ConVecut24 is produced with, non-converging opposing flute helix, over the complete cutting length of the flutes. This configuration introduces an axial vibration which has a stabilizing and damping effect on the overall machining process.

Side cutting tests with the 16 mm diameter ConVecut24 on totally free standing walls/flanges of 1 mm thick over 48 mm high and also performing spring cuts, have proved to be no problem. For side cutting, chip evacuation is no problem regardless of the axial depth of cut.
For full slot cutting, chip evacuation is no problem at 0,5D axial depth of cut.
For entry into full material, a ramping method is recommended.

Principle:
One complete revolution of the cutter introduces an axial vibration, axially alternating start and direction of chip production and a stagger tooth effect. These three actions result in a complex, constantly changing combination, of axial and tangential cutting forces within each follow-on chip. Thus, breaking up the consistent tooth passing frequency and initial axial tooth strike position, associated with conventional end milling cutters.

ConVecut® a registered trademark of Barth Schleiftechnik GmbH.
 

Cutting data Recommendation for ConVecut®24  101124:
Schnittgeschwindigkeit für VHM Fräser ConVecut 


 Here in You Tube, you can watch ConVecut in action.

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Setup and cutting parameters for this video.

Cutter, D16 2 flute positive/negative helix, ConVecut24 

Part Number: 101124

Aluminium plate 4 mm thick/ 80 mm high / 200mm long

Plate 28 mm in vice with a hight of 52 mm totally unsupported


Step 1: Ae=1,8 mm Ap=6   /// Step 2: Ae=0,2 mm Ap=6
Step 3: Ae=1,8 mm Ap=12 /// Step 4: Ae=0,2 mm Ap=12
Step 5: Ae=1,8 mm Ap=18 /// Step 6: Ae=0,2 mm Ap=18

The finish machined wall is 2 mm thick and 36 mm high.

The result ...
result ConVecut
a totally chatter free and clean surface, parallel in hight and length better than 0,02 mm.


Here you can see the next video’s from ConVecut:

This video shows the performance of ConVecut in full corners and a simulated pocket wall.
Setup and cutting parameters are shown in the video.

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Again a thin wall/flange component, typical to the Aerospace industry where not only weight and quality is critical, but also lead time, test time and production flexibility.

ConVecut, a Barth Schleiftechnik GmbH product designed by Hand.

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